Union Switch & Signal Co.
Model T-2 Dwarf Signal

The Union Switch & Signal Company of Swissvale, PA introduced the Model T-2 line of signals in the early 1900's.
The T-2 signal utilizes an AC or DC electric motor and gear train to move the signal arm to the 45 and 90 degree postions.  When the signal is in its 45 or 90 degree position and returns to the 0 degree or STOP position, the motor rotates backwards and dynamic braking is used to keep the speed of the motor at a low speed.


The following T-2 Dwarf signal was signal "51" at Red Bank Interlocking on the New York and Long Branch in Red Bank ,New Jersey.  This line was jointly owned and operated by the Central Railroad of New Jersey and the Pennsylvania Railroad.  The CNJ was responsible for signal maintenance on this branch.



Pictures of the signal in the back of my vehicle which had to be taken apart to get it out because of the weight. I reassembled it and put power to it and it worked after sitting for probably over 30 years.

Click on each thumbnail for full size image
Rear of the signal
Front of signal
Cover removed
Motor removed
Motor & Slot
Rear Cover
Gear case removed
Gear case & controller
Main housing
Semaphore bearing
Signal at Stop
Signal at restricting
Signal at Slow Clear
Rear of signal assembled


The first phase of the restoration was the circuit controller.  The following pictures show the controller as removed,taken apart then finished.

Circuit controller as removed (Top)
Circuit controller as removed (Bottom)
View with contacts removed
Top view showing cams
Cam shaft removed from assembly
Circuit controller completed (Top)
Circuit controller completed (Side)


The second phase of the restoration was the motor slot assembly.  The following pictures show the various parts after they were cleaned and ready for assembly. All parts were removed and ultrasonically cleaned.  Both the main housing and magnet case were glass beaded and painted.

Stop Drum & Ratchet parts
The stop drum & ratchet housing
Back ratchet housing and stop drum
Motor armature w/o stop drum assy
Rear ratchet case on armature shaft
Ratchet wheel installed
Stop drum & ratchet complete
Armature with stop drum assy and cone clutch
Slot housing
Slot contacts
Slot housing made ready for paint
Slot housing made ready for paint
Painted slot housing and magnet
Closeup view of slot contacts
Finished Assembly
Slot cover
Slot cover blasted


The third phase of the restoration was the motor.  The following pictures show the various parts of the motor before and after they were cleaned and ready for assembly. All parts were removed and cleaned.  The housings were glass beaded and painted.

Rear motor housing
Rear housing blasted
Motor frame blasted
Painting
Painting
Field assembly
Armature installation
Rear housing
Motor and slot assembly
Motor and slot assembly


The fourth phase of the restoration was the gearcase.  The following pictures show the various parts of the gears and case.   The housings were glass beaded and painted.  Not much needed to be done on this, it was in great shape.



The fifth phase of the restoration was the door, housing and bearing.  The following pictures show parts under restoration.

Stripped ready for paint
Primer paint applied
Semaphore Bearing Parts
Bronze shaft bearings
Internal parts
Bearing housing after cleaning
Bearing housing after cleaning
Primer coating applied
Removing studs
Inside of housing before cleaning
Paint removal
Ready for primer
Ready for primer
Primer applied
Interior of housing primed
Interior painted
Return springs installed
Bearing installed
Housing & Bearing in primer


Finished Signal
Restricting
Slow Clear


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Last Updated on August 2, 2012